Wind farm maintenance planned around the weather

Which crew services which turbine when — inside the weather windows, so the wind farm loses as little energy as possible?

Wind energyService & O&MUtilities

Drag to rotate, scroll or pinch to zoom. The schedule below plays the plan; hover a bar for details. Plan from OptaZEN’s own local search (late acceptance) on the same model; in a project we build it with Timefold.

The planning question

A real wind farm in the Westerwald with 28 turbines. Over five days, a weather front passes. Three service crews and one mobile crane carry out annual services, blade inspections, oil changes, two main-bearing exchanges and urgent fault repairs. Every stop costs energy: maintenance on calm hours loses little, a faulty turbine loses production until it is repaired, and work at height is only allowed below a wind limit.

How we plan it

The plan weighs each hour of work against the energy the turbine would produce in that hour — which is why calm Monday is used for services and the storm day stays free.

What the plan shows

KPIOptimized planComparison: fixed round by turbine number
lost energy58.2 MWh −68.9127.1 MWh
fault downtime60 h −170230 h
jobs not planned0 −44
driving1.9 h +0.61.3 h

Decisions

  • crew and start of every job
  • order of the jobs per crew
  • slot of the mobile crane for the large exchanges

Constraints

  • work at height only below 12 m/s (rope access 9 m/s, crane lifts 8 m/s)
  • crews work 07:00–17:00 and drive from the service base
  • one mobile crane, on site from Wednesday
  • a faulty turbine stays stopped until it is repaired

Objective

little lost energy, faults repaired fast, few driving hours

Questions

Where does the wind forecast come from?

From a weather service at hub height; the plan is updated when the forecast changes.

Is this a Timefold model?

This demo uses OptaZEN’s own local search on the same model; in a project we build it with Timefold (similar to the maintenance-scheduling quickstart).

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