Night maintenance and shunting in a rail depot

Which train goes to which maintenance track, in which order — and how does the shunting crew get them there?

Rail operatorsRolling stock maintenanceInfrastructure

Drag to rotate, scroll or pinch to zoom. The schedule below plays the plan; hover a bar for details. Plan computed with a Timefold model.

The planning question

High-speed train sets come in from service in the evening and must be back on the timetable in the morning. Maintenance orders (wash, inspections, drop-pit work, wheel re-profiling) come from the maintenance system. One shunting crew moves the trains through a switch ladder; three sidings buffer trains between jobs.

How we plan it

The Timefold model plans maintenance and shunting together — a free wheel lathe is useless if the train cannot be moved there in time.

What the plan shows

KPIOptimized planComparison: arrival order
late trains11
late minutes37 +352
shunting conflicts (min)0 −3030
siding overflow (min)0 −7777

Decisions

  • maintenance track and start time per work order
  • order of the work per train
  • shunting moves through the switch ladder

Constraints

  • track equipment (wash, pit, drop pit, wheel lathe)
  • trains cannot turn between tracks: reverse via a head shunt
  • one shunting crew, conflict-free moves
  • siding capacity
  • departure time in the morning

Objective

all trains back in service on time, no shunting conflicts, no siding overflow

Questions

Where do the work orders come from?

Typically from SAP PM or another maintenance system; completed orders are reported back.

What if a job takes longer?

The plan is updated and the following moves and jobs are re-planned.

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